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WisMatic R665 Rotary Index Cell

Benefits
Features
Options
Specifications
Application data

 
 
B E N E F I T S Back to top
  • The WisMatic R665 Rotary Index Cell will increase productivity between 15% & 45% over current production methods on existing equipment. Finite Element Analysis was used to design all major components. 
  • The Fanuc 180i MB CNC Control System with High Voltage Servo Drives and Motors are utilized in this cell. 
  • Standard travels on each of the three Modules are 24.8 in. (630mm) in X, 24.8 in. (630 mm) in Y, and 20.0 in. (510mm) in Z. These generous travels allow for a virtually limitless number of parts, in virtually any configuration, to be machined. Additional optional travels are available upon request. 
  • An automatic hydraulic four-position 48 index table with dual shot pins is utilized for indexing parts from station to station. 
  • The base, uprights, headstocks, and rams, for all modules are manufactured from cast iron castings for increased dampening characteristics. The main center base is machined from a steel fabrication. 
  • Most machines in this class average between .3 and .5 G's. The WisMatic R665 averages .6 G's on all axes. Traverse rates of 1410 ipm are substantially faster than most other modules of comparable size. 
  • Standard on every R665 is an integrally motorized single wound spindle with chiller for optimum performance and thermal stability. 
  • Ram type design allows for more rigid machining at greater extensions from the headstock. 50 taper stub tool holders can be utilized in a majority of all machining operations, resulting in better surface finish, tool life and production rates. 
  • These 25 HP Machines are intended for high speed, high production of aluminum, cast iron, and steel parts. Spindle rpm's through 10,000 with full horsepower being attained at under 1000 rpm. 
  • Training manuals are provided via multimedia CD-ROM. 
  • The R665 Rotary Index Cell is completely calibrated and tested before shipment.

  •  
F E A T U R E S Back to top
    Fanuc 180i MB CNC Control System with High Voltage Drives & Motors 

    Main Operators Station located on movable pendant 

    Three WisMatic R665 Machining Modules 

    Four-position hydraulic index table with dual shot pins 

    Size 45 Rollerways for X axis; Size 35 for Y and Z axis 

    Hydraulic Counterbalance for Y axis 

    Automatic lubrication systems 

    Machine mounted hydraulic power supplies 

    Rigid tapping 

    Air filtration system 

    Spindle chiller units 

    Three visiport spin windows 

    Chip conveyor system which discharges to one central location 

    Safety light curtains at load/unload station 

    Retractable Rollup way covers for X & Y axes on all Modules 

    Full machine enclosure & guarding 

    One (1) year parts & labor warranty 


 
O P T I O N S Back to top
  • 20 position toolchangers at each machining station 
  • Ethernet connection 
  • Renishaw part probe 
  • Safety light curtains 
  • 800 psi high pressure central coolant system 
  • Mist collector 
  • Manual / Hydraulic Fixtures 
  • Tooling 
  • Part Programming & Debug assistance

  •  
S P E C I F I C A T I O N S Back to top
 
TRAVELS (mm) (inches)
X axis travel (bifurcated column movement left/right) 630 24.8
Y axis travel (headstock movement up/down) 630 24.8
Y axis travel (optional) 785 30.9
Z axis travel (ram travel in/out) 510 20.0
Z axis (optional) 600 23.6
AXIS PARAMETERS    
Rapid traverse (all axes) 35.8 m/min 1410 in/min
Programmable feedrate (all axes) 35.8 m/min 1410 in/min
Acceleration/deceleration rates (all axes) 2.6 N 0.6 G
ACCURACIES (ROTARY ENCODER FEEDBACK) (mm) (inches)
Positional accuracy (bi-directional, all axes) +/- 0.006 +/- 0.0002
Repeatability +/- 0.003 +/- 0.0001
SPINDLE    
Spindle drive motor (duty rated) 18.6 kw 32.0 hp
                                (continuous) 23.8 kw 25.0 hp
Spindle speed 50 - 10,000 rpm
Spindle nose #50 ANSI B5.50
Full Horsepower availability 1000 rpm
ROTARY INDEX SYSTEM    
Table size 48'' Dial plate; Dual shot pin
Fixture Plate 60'' diameter
Number of positions 4              90 Degree increments
Index time 5 seconds
AUTOMATIC TOOL CHANGER (optional)    
Maximum tool length 382 mm 15.0 in
Maximum tool diameter 178mm 7.0 in
Tool capacity 20 positions
Tool change time 8.0 seconds
Maximum tool weight 18.2 kg    40.0 pounds
A P P L I C A T I O N   D A T A Back to top
LOCATION: Chicago, Illinois 

MACHINE TYPE:  R665 Rotary Index Cell 

FIXTURES: Hydraulic 

PART:  Brass Flush Body 

PRODUCTION RATE: 450 Parts/hr. 

 

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